While electric vehicles promise zero tailpipe emissions, the environmental footprint of manufacturing them is not as green as we’d like to think. Battery production, crucial for any EV, relies heavily on rare earth minerals, harvested at a significant cost to the environment. Mining activities disturb vast tracts of natural land and frequently threaten biodiversity. Consider what these hidden costs mean for the planet in the long term. But there’s one more twist…

In addition to mining concerns, the manufacturing process of electric vehicles currently produces a higher level of carbon emissions than traditional cars. Some studies found that an EV has to be driven for tens of thousands of miles just to break even with a gasoline counterpart in terms of total emissions. But, an eye-catching innovation could change this balance dramatically.
Researchers are exploring alternative materials, such as cobalt-free batteries, drastically reducing not only cost but also environmental impact. New manufacturing practices promise to halve the carbon emissions from EV production within the next decade. What you read next might change how you see this forever.
The challenge remains: can automakers globally pivot quickly enough to these greener practices? The success of the electric revolution depends on it, but what’s the industry hiding? We’ll uncover the answer on the next page.